- The first thing to make absolutely sure of is the incoming beams' level. This beam must be perfectly parallel to the axis of the mode sorter, otherwise getting the alignment right after the installation of the mode sorter is close to impossible. I find it useful to mount the mode sorter in a pair of lens mounts. Before installing the sorter, use one of the mounts at the desired height to ensure the beam is level.
- It's a good idea to place 2 separate mirrors before the mode sorter for dedicated alignment.
- Place the mode sorter in the path of the beam. Try to line it up with the center of the beam and make sure it isn't tilted.
- Using a card, check the shape of the beam at the output of the sorter. The beam needs to be "walked" into alignment. The beam should be a horizontal line that has no bumps, twists, etc. It will continue to be a line as you move the card away from the sorter to any distance. The beam will not be perfect when you first install the sorter...
- We label first mirror the beam hits on it's way from the source to the sorter is M1, and the second mirror is M2. (Do this in your mind...)
- Adjust M1 to make a flat line with the card ~2 cm from the end of the sorter. Now check the beam ~30 cm or more from the sorter. Adjust M2 to make it flat. Repeat this process until the beam is always flat (horizontal).
|An aligned mode sorter showing the beam close to the end of the sorter (left), far from the sorter (middle) and an unaligned sorter (right).|
There is a pattern to errors in mode sorter alignment. If the beam looks like the right hand image, above, then the vertical alignment is off. Let's call this a "W" shape. In this case, since the card is far from the sorter, M2 must be adjusted. Any "peaks" in the line are due to vertical errors in my experience. If the line looks like an "S" on it's side then there is horizontal error that will probably result in a W when it's fixed. If there are 2 separate blobs of light, you are way off and should probably start from scratch.
This entire process will probably take you an hour or more the first time :) Good luck!